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10-12 Heavy Gauge Steel Studs: Supporting Taller Multi-Story Buildings

Aerial view of a multistory construction project using heavy gauge cold formed steel framing members.

10-12 Heavy Gauge Steel Studs: Supporting Taller Multi-Story Buildings

When it comes to constructing taller multi-story buildings, 10-12 gauge studs can often be utilized on lower floors to optimize for material cost. While they present challenges both in handling and installation, their superior strength makes them high performers for particularly demanding projects. This article explores the notable characteristics, applications, and best practices for working with 10-12 gauge steel studs.

Heavy Gauge Steel Studs in Action. This aerial photograph shows a multistory construction project utilizing 12 ga track and headers.
Heavy gauge studs in action. This multistory project used 12 ga track and 12 ga headers for the long spans utilized in large windows.

Reasons to Choose 10-12 Gauge Steel Studs

Metal Stud Gauge Colors

Metal Stud Gauge Colors and Thickness

Gauge Thickness (mils) Color
10 118 mils Blue
12 97 mils Red
14 68 mils Orange
16 54 mils Green
18 43 mils Yellow
20 33 mils White
20 non-structural 27 mils Pink
25 non-structural 25 mils Black

10-12 gauge steel studs are thicker and heavier than the more common 14-18 gauge alternatives. Their increased thickness allows for greater vertical load bearing capacities, leading them to be utilized as load-bearing studs for the lower floors of 5 to 10+ story buildings. The key performance metric engineers use is combined axial and lateral loads. Combined axial and lateral loads on a metal stud occur when it simultaneously experiences vertical compression (axial load) from elements above and horizontal forces (lateral load) like wind. This combined loading creates a realistic stress scenario, requiring engineers to consider both buckling under compression and deflection from lateral forces. The table below shows the combined axial and lateral load baring capacity on studs and how they increase when you increase the gauge.

As you can see a 18 gauge 800S162-43 can bare 1.51 Kips(1,510 lbs) in the axial directions before integrity is compromised and the stud gets in risk of failure. While the same profile 10 gauge stud(800S162-118) can hold more than 8 times is 18 gauge counterpart: 12.86 kips. And the 10 gauge stud is only about 3 times as thick as an 18 gauge stud, meaning it only uses 200% more material achieve 8 times the load baring capacity. This is key for supporting buildings reaching heights in the 7 to 10+ story range. providing greater structural integrity in regions prone to earthquakes or high winds. Other advantages include enhance performance with superior resistance to seismic base shear, lateral loading, uplift capacity.

US Frame Factory recently constructed a 8-floor hotel in Richmond, VA. 12 gauge studs were used extensively on the lower floors to allow for efficient construction.

Ideal use of 10 or 12 gauge studs in multi-floor buildings

When building multi-floor structures you can often minimize the total amount of steel in the building by using it 10-12 gauge studs on the lower floors. Engineers usually see a great return on their projects at around 5-10 floors when designing in LGS. An optimized example schedule for a 8 floor hotel might look like this:

FloorStud / spaced at 24 O.C
1st Floor600S200-97
2nd Floor600S162-97
3rd Floor600S162-97
4th Floor600S250-68
5th Floor600S162-68
6th Floor600S200-54
7th Floor600S162-54
8th Floor600S162-43

Challenges in Working with Heavier Gauge Studs

Manufacturing and Handling

Producing 10-12 requires specialized machinery and additional labor due to their thickness. On the manufacturing side, this typically means that these heavier gauge studs are produced on dedicated production lines. Making them difficult to find in rural areas are not frequently stocked by supply houses. Using them on a project requires planning well in advance.

On-site, their weight and rigidity can complicate handling, requiring careful planning, equipment allocation, and sufficient manpower.

Image of abrasive metal chop saw in action. There are many sparks visible.
Image Source: https://www.flickr.com/photos/toolstop/4071721998

Cutting Techniques

Cutting 10-12 gauge studs efficiently requires the right tools. Metal chop saws are ideal for high-volume cutting, delivering precise, straight cuts but generating noise, particulate, and fumes. Handheld metal circular saws and band saws offer flexibility for on-site custom cuts, including custom angles, which can be fine-tuned with an angle grinder. For precision tasks like curved cuts or tight radii, nibblers and double-cut shears excel, while single-cut shears are better for straight cuts or broad curves. Also note that nibblers in particular produce large quantities of sharp waste material on the ground. Make sure to purchase heavy duty models of these tools that are capable of handling thicker gauge material.

Joining Methods – Fasteners

It is difficult to drill into 10 and 12 gauge studs requiring pressure and time. Framers typically budget more time per floor on these builds. You must used specialized screws for fastening heavy gauge metal. With features such as fine threads for enhanced tensile strength & a hex head washer to allow for superior grip. This is a screw that works for metal up to 3/8″ thick.

Joining Methods – Welding

Welding is frequently specified for additional strength at key connections such as door jack studs, pony wall anchors, and many exterior framing joints. When feasible, proper edge preparation, such as grinding away the galvanized coating, is nice for consistent weld quality. Stick welding and flux core wire are both possible. Make sure to practice welding thinner materials as it is possible to burn through and create holes. Because 10 gauge (118 mils) studs are almost ⅛” thick it is much more manageable and forgiving when welding heavier gauge CFS framing as compared to standard gauge thicknesses. Make sure to follow all joining specifications in construction details that are prepared by your project’s structural engineer.

Applications and Benefits

The use of 10-12 gauge steel studs is ideal for projects requiring increased building heights, allowing for greater design flexibility and expanded usable space. They also can enhance structural performance, making them useful for buildings in seismic zones or those subject to high wind loads. Their long-term durability is a key consideration for commercial and institutional buildings with a long projected lifespan.

Cold formed steel headers bundled and strapped down to a flatbed trailer for shipment.
12 ga headers loaded for shipment at our New Iberia, LA manufacturing facility.

Final Thoughts

While 10-12 gauge steel studs demand more effort and technical expertise, their advantages in enabling taller, stronger, and more resilient structures are undeniable. For construction professionals looking to push the boundaries of design and performance, these studs can be a powerful tool for expanding your technical capabilities and repertoire.
Need additional guidance on incorporating 10-12 gauge steel studs into your next project? Contact us for expert advice, custom solutions, and access to a full range of cold-formed steel products, including specialized clips and fasteners.

Current Pricing for 10 ga and 12 ga Studs

See the chart below for our offerings. Bulk pricing available please contact sales.

Member CodePrice per/LFCommon Name
600S162-97$3.166″ 12 gauge stud
800S162-97$3.888″ 12 gauge stud
1000S162-97$4.5110″ 12 gauge stud
1200S162-97$5.1412″ 12 gauge stud
600S162-118$5.646″ 10 gauge stud
800S162-118$6.748″ 10 gauge stud
1000S162-118$7.8410″ 10 gauge stud
1200S162-118$8.9412″ 10 gauge stud